HIDDEN LEAK #12 · INVENTORY
You Own Hundreds of Dies. Finding the Right One Still Takes an Hour.
12 of 24 leaks diagnosed
1 Hourjust to find the right die on a repeat job
Most owners have never measured this on their own floor. needs real data
⚠️The Problem
Dies, plates and tooling accumulate over years with no organized register, location, condition and last-used job are tracked informally, if at all.
💥The Impact
- Repeat orders take longer to plan than they should, purely on die search time
- Damaged or worn dies get used because nobody flagged their condition
- Capital sits in an oversized die inventory nobody has audited in years
🔍Root Cause
Die records were never put into a system, it's word-of-mouth knowledge held by whoever's been there longest.
🔧The Fix
A searchable die list turns an hour of searching into a quick lookup.
✅The Solution
- Die/tool master linked to job and client history
- Location and condition tracking per die
- Usage-based reports to identify obsolete tooling for disposal
ManualProcess today
→
AutomatedWith Indas Analytics
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Calculate My Number ↓See what this leak is costing you
People on payroll60
Per employee₹25,000
% of team time12%
Illustrative annual impact ₹21.6 L A directional estimate from your inputs, not a guarantee. Your real number comes from a 30-Day Automation Assessment.
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