HIDDEN LEAK #15 · QUALITY
The Client Found the Defect. Why Didn't You, Three Stages Earlier?
15 of 24 leaks diagnosed
Client-Founddefects, not caught by you first
Most owners have never measured this on their own floor. needs real data
⚠️The Problem
Incoming material QC, in-process checks and finished-goods QC are inconsistently applied, often paper-based or skipped under deadline pressure, so defects, including GSM deviation from plan, surface only at the client's end.
💥The Impact
- Rework and reprints eat into both margin and delivery timelines
- Client trust and repeat business erode with visible quality failures
- There's no data trail to tell whether a defect originated in material, process or handling
🔍Root Cause
Quality checks happen informally, there's no system that forces the check and records the result before the job moves on.
🔧The Fix
Quality checks only work if they're a required, recorded step, not something skipped when time is short.
✅The Solution
- Stage-wise QC checkpoints (incoming, in-process, finished goods) with recorded results
- GSM and spec deviation tracking against planned parameters
- Rejection-cause analytics to identify recurring failure points
ManualProcess today
→
AutomatedWith Indas Analytics
See exactly what this leak is costing your business.
Calculate My Number ↓See what this leak is costing you
People on payroll60
Per employee₹25,000
% of team time12%
Illustrative annual impact ₹21.6 L A directional estimate from your inputs, not a guarantee. Your real number comes from a 30-Day Automation Assessment.
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